ShadowFX Static-Dissipative (SD) Carpet Tile
ShadowFX Static-Dissipative (SD) Carpet Tile
ShadowFX™ ESD Carpet Tile – Stylish Enough for Call Centers, Rugged Enough for Electronics Manufacturing and Assembly
Facilities managers for end-user and public spaces have long appreciated the benefits of carpeted floors. Sound attenuation and ergonomics, combined with the ease and low cost of cleaning make carpet an obvious choice for end-user applications.
In the ‘90s, electronics manufacturers installed 1000s of square feet of carpet tile in their PCB manufacturing areas, test departments, and final assembly as well as box build areas. Carpet tile installations were less expensive than hard surface floors because installing carpet tiles requires less subfloor repair and preparation.
Periodic vacuuming and yearly extraction cleaning cost much less than washing, waxing and buffing hard surface floors – providing a lower long-term cost of ownership.
Many of these installations remain in place today.
The one drawback to using carpet tile for tough applications: due to pile crush, after two to three years of use, carpet tiles exposed to chair casters and heavy traffic looked different from adjacent tiles.
Because carpet tile installations look like one large continuous floor, worn areas stuck out like a coffee stain on a white shirt.
i2 Design – Inspired by Nature
In early 2000, Interface – inventor of carpet tile – introduced their i2 design platform, created to mimic the organic design of nature. i2 tiles vary in pattern and color within one style and colorway. Mergeable i2 designs hide wear, making replacement tiles almost indistinguishable from older tiles in the same installation. So your floor lasts longer, you need less attic stock, and selective tile replacement is easy.
In 2010, in conjunction with Interface, Staticworx launched an ANSI/ESD S20.20-compliant version of i2 – called ShadowFX Static-dissipative (SD) carpet tile.
ShadowFX ESD Carpet Tile Features and Benefits
Applications - ShadowFX ESD Carpet Tile and Planx
Staticworx is a U.S. government-registered Vermont-based small business. Our core competencies include:
Floors, new construction
Renovation and alteration
Installation oversight and certification
Maintenance & repair
Seamless no-wax coatings for existing floors
Post Installation verification
ShadowFX Static Dissipative (SD) Carpet Tile Collections
Info and Brochures
- ESD Standards
- Conductive vs Dissipative
- Technical Info
- The Environment
- Material Info
All Staticworx ESD Carpet Tile and Planx measure in the static-dissipative range:
1.0 x 10E6 – < 1.0 x 10E9, with 100 V applied voltage, per ANSI/ESD STM 7.1.Charge generation, measured in volts: < 100 volts (.1kV)
Why is ShadowFX Carpet Static Dissipative and Not Conductive?
A dissipative floor delivers electricity to ground at a controlled but effective rate - like a soft landing. A floor that’s too conductive moves electricity with very little resistance - like a hard landing. Conductive carpet moves electricity too fast to meet electrical safety recommendations and resistance standards for computer rooms, call centers and other spaces where people might accidentally make contact with electricity.
How do I know if a material is conductive or dissipative? Follow the standards:
Conductive: > 1.0 x 10E6 (below 1 million) ohms
Dissipative: 1.0 x 10E6 – 1.0 x 10E9 (1 million to 1 billion) ohms
Commercial/low kV carpet does not dissipate static electricity and cannot be grounded. Protecting sensitive electronics requires a much greater reduction in static than the anti-static treatments in commercial carpets provide. This is true whether components are used or housed in an electronics manufacturing or handling facility, data or critical call center, 9-1-1 dispatch operation, or flight control tower - or any space where damage to electronic equipment can compromise the core mission.
Why use static dissipative and not conductive carpet: [Read]
A conductive floor is more conductive – or less resistant – to the flow of electricity. A highly conductive floor – measuring 2.5 x 10E4 ohms to ground or below – provides too little resistance. Static dissipative floors have more electrical resistance than conductive floors – i.e., they slow the flow of electricity. In other words, electricity flows at a more controlled rate across a static-dissipative than a conductive floor.
Why specify static-dissipative materials for 9-1-1 call center, FAA, telecom, data center, and other end-user applications: [Read]
Flooring for 9-1-1 call centers, FAA flight towers and other mission-critical applications, the floor must safely dissipate static to ground. Because personnel are not required to wear special ESD-protective footwear, the floor must also inhibit static generation and prevent static from building as people walk.
Staticworx ESD Carpet Tile is ideal for installation over bare access floor panels. With no adhesive required, carpet tiles are easy to lift and replace. ShadowFX carpet tiles with dissipative backing are grounded upon contact with metal panels, and guaranteed to meet all ESD standards for any application.
Floating Floors: [Read]
Most ESD floors are installed with a conductive adhesive that forms a conductive groundplane under the floor. But in areas requiring access to underfloor wiring or utilities or requiring a floating installation; in 24/7 spaces that cannot be shut down; or in spaces that may be repurposed or the flooring redeployed—a glue-free installation may be a better option.
Glue-free Installation: [Read/Download]
ShadowFX ESD Carpet Tiles can be installed over almost any existing floor, as well as painted and other conductive or non-conductive surfaces. GroundBridge underlayment, a thin, lightweight material composed of conductive cellulose, forms a uniform ground plane over any non-conductive floor. Tactiles join ShadowFX carpet tiles at their corners, to create a floating floor.
- LEED Materials and Resources: Recycled Content Credit 4.1 and 4.2
- LEED Materials and Resources: Local/Regional Materials (Contact us for more specific information)
- LEED Indoor Environmental Quality: Low Emitting Materials Credit 4.3.
- Low VOCs / off gassing of benign emissions:
- Awarded The Carpet and Rug Institute’s Green Label Plus certification for low chemical emissions with certifications under GLP0820
- Installed using environmentally friendly, low off gassing adhesives
- Recyclable Packaging
- Eco-friendly Manufacturing Methods
In Staticworx ShadowFX ESD carpet tiles, the Helix Fiber conductive monofilament fiber is twisted into every tuft, creating 100 or more conductive contact points per square inch. Static charges are ionized at the surface of the carpet and conducted directly to ground through a dissipative backing and patented conductive adhesive system.
Modification Ratio: [Read]
Modification ratio estimates a fiber’s durability performance based on geometry. With the test, we determine how “round” the fiber is. It is a documented fact that the rounder the fiber, the lower the modification ratio, the better it performs. The fibers we use have a modification ratio of 1.5 - 2.1, whereas carpet-mill extruded Type 6 Nylon has a ratio of as much as 4.7.
Glue-less, Not Clueless: The Ultimate Glue-Free Solution for Carpet Tile and Access Floors Staticworx and ShadowFX™ PosiTile make it easy to add the visual appeal, comfort, and acoustical benefits of carpet over your access floor system without the hassle and mess of traditional adhesives. ShadowFX™PosiTile simply aligns with the ConCore panel for a secure, one-to-one fit with zero glue. The carpet tile and panel become one unit, making it fast and easy to reconfigure spaces. And with no messy glue involved, changing a soiled or damaged carpet tile is a snap.
- Maximum ESD protection without the risks of excessive conductivity
- Meets new standards that address safety hazards
- No waiting for glue to dry
- Easy to install – just snap carpet into panels
- Easy to move above floor electrical outlets and HVAC modules
- Less downtime for staff
- Reduced carpet waste and attic stock
- Install in occupied spaces
Learn about static-dissipative carpet
24/7 Glue-free Installations
ShadowFX Carpet Tiles can be installed over almost any existing floor, as well as painted and other conductive or non-conductive surfaces – with no downtime and without adhesives.
GroundBridge underlayment, a thin, lightweight material made of conductive cellulose, forms a uniform ground plane over any subfloor as well as existing floors. Tactiles join ShadowFX carpet tiles at their corners, and tiles are laid over the underlayment, creating a floating floor.
Installation is quick and easy – and can be done without disrupting 24/7 operations.
StaticWorx products are quality engineered to provide a long useful life and enhance the working environment. Carpet/carpet tile offers many advantages over other flooring systems, such as sound absorption, reduced fatigue, and lower maintenance costs.
From the start, the maintenance program should be considered part of the buying decision. If proper maintenance is neglected, the carpet’s appearance and performance will suffer, shortening the carpet’s useful life and raising long-term costs. A comprehensive carpet care program* consists of four elements:
- Reduction of soil entering the building
- Removal of dry soil
- Removal of spots and spills
- Cleaning by hot water extraction
Carpet maintenance must be established as a scheduled program, rather than being a random series of reactions to soiling conditions and infrequent cleaning. Virtually every complaint of poor appearance, rapid soiling, pile crushing and many times poor performance has been shown to be related to a lack of planning and control for the maintenance program.
The most important consideration when planning a maintenance program is the budget. Like other expensive furnishings or equipment, advanced static controlled carpet represents a substantial investment for any facility and deserves adequate care to prolong its effective life. If the carpet maintenance budget is set unrealistically low, the carpet will need to be replaced prematurely. Other items to consider are the amount of traffic and type of soiling, which will vary by area. Due to the higher traffic level, entrance lobbies, and hallways will need more care than offices. Production line areas and outside entrances will require more effort due to the more difficult soiling conditions.
Light Traffic: Private Offices & Cubicles, Computer Rooms and Test Areas
Medium Traffic: Shared Offices, Interior Hallways, Conference Rooms and Light Assembly
Heavy Traffic: Entrances, Elevators, Main Hallways, Break Rooms, Work/Copy Rooms, Mailrooms, Light Assembly and Manufacturing, Command Centers, Data Centers and Call Centers
Severe Conditions: Entries to Main Lobbies, Areas Surrounding Surface Mount, Wave Solder or Aqueous Cleaners
* (Extra Heavy Traffic & Excessive Soiling Require Frequent Attention). For these areas StaticWorx ESD Vinyl or Epoxy Flooring is recommended.
The use of walk-off mats at transition areas from the outside or hard surface to carpet is important. Walk-off mats can greatly reduce the amount of soil entering a facility by normal traffic. There are two types of mats which should be used: soil removal mats and water absorbent mats.
- Good soil removal mats have a coarse texture and are able to brush soil from shoes and hold large amounts in the pile.
- The water absorbent mat must be used inside, either full time or at least during wet weather. When both types of mats are used in combination, they should always be placed so that incoming traffic passes over the soil removal mat first, because the absorbent types have very little soil holding ability. For mats to continue to trap soil, they should be cleaned on a regular basis.
Vacuuming is the most significant element in the maintenance of carpet and in the overall appearance of the facility. Research has shown that 85% of the soil tracked into a building is dry, and the other 15% is oily. Vacuums are designed to control this dry soil. Frequent vacuuming removes particulate soil from the surface before it works down in to the pile where it is more difficult to remove. Walking on the carpet accelerates the rate at which the particles settle deep into the pile. Areas with heavy traffic, such as entrances and major corridors, assembly or manufacturing, should be vacuumed at least once a day. Areas with less traffic, such as offices, computer rooms, engineering labs, should be vacuumed every other day depending upon conditions.
Vacuum Cleaner Recommendations
- Vacuums should have dual motors - one to drive the source of agitation or vibration which loosens the soil, and one to drive the vacuum fan which creates the suction that picks up the particles. This prevents the vacuum from losing efficiency as the beater bar/brush becomes slowed by excessive debris or as the bag fills. Dual motor vacuums also survive the demands of a commercial location and last longer than single motor vacuums.
- Bags that fill from the top are preferred over those that fill from the bottom. As the bag fills, it does not add to the load on the vacuum motor. Bags should be checked frequently and replaced when 1/2 to 2/3 full. When changing bags, also check the belt and replace if loose or worn.
Between cleanings, regular use of a pile lifter can remove deeply imbedded dry sand and soil, help stand up the pile and renew the appearance of the carpet in high traffic areas. A pile lifter is an upright two motor vacuum with a large, adjustable, gentle bristle brush with a motor, a high suction vacuum motor, and a sand trap. Using a pile lifter in traffic lanes just prior to cleaning will remove the deeply embedded soil and open up the pile so the hot water extraction can be more effective. Another good use of a pile lifter is for post-construction cleanup.
Vacuum first to pick up the larger sized chunks of dried mud, dirt, and construction debris. Then use a pile lifter to remove the fine particulates, such as dry wall dust, which are deep in the pile. After using a pile lifter, the final step - cleaning by hot water extraction to remove the residual soil - will be less difficult.
Even with thorough vacuuming, cleaning is necessary to remove the 15% of soil which is the oily type material. In order to maintain a good appearance, the carpet must be cleaned on a periodic basis to prevent its becoming so dirty that it can no longer be cleaned satisfactorily. The frequency of cleaning must be adjusted to the rate at which soil accumulates; therefore, heavily trafficked areas typically require more frequent cleaning, as do areas with less traffic but more soil.
When the color of the carpet begins to look dull, it is time to clean the carpet. The traffic lanes will show this first. If the carpet is cleaned before it becomes excessively soiled, the cleaning will be a more successful and much easier task. This is especially important in places oily soil is prevalent, such as the areas near streets or asphalt parking lots, and those around certain messy electronic manufacturing operations, SMT lines and Cleaners. Solder and production soil forms a sticky material similar to varnish which traps and holds dry soil and may become nearly impossible to remove as it ages. And remember, damp carpet cleans shoes and collects soil faster. The resulting black discoloration in the traffic lanes will require pre-treatment with a traffic lane cleaner to break down the soiling. It also requires the use of hot, not warm, water to effectively clean the carpet.
When choosing a proper cleaning system, it is necessary to consider how effectively it cleans and how well it enhances the appearance retention of the carpet texture without leaving a heavy residue. StaticWorx recommends the hot water extraction system, which research indicates provides the best capability for cleaning. This system is commonly referred to as “steam cleaning” although no steam is actually generated. The process consists of spraying a solution of water and cleaning agent into the pile and using, a powerful vacuum, recovering the used solution and soil into a holding tank. This can be best done from a truck-mounted unit outside the facility with only the hose and wand brought into the facility. It is important to deliver clean water at a minimum of 200°F to the carpet face.
Self-contained, walk-behind machines are another type of hot water extraction equipment commonly used. They apply the cleaning solution at a rate which is balanced with the recovery capability of the machine, resulting in a carpet that is only damp after cleaning. This feature prevents untrained users from overwetting the carpet to the point that drying time is unacceptable. This type of machine is employed largely by hospitals and schools with in-house maintenance staffs. One variation of this equipment continuously recycles the cleaning solution for multiple uses. StaticWorx does not recommend the use of the equipment because as the recycled solution is reused, the materials dissolved in it are distributed over the whole area.
To locate a nearby professional carpet cleaner which uses a hot water extraction system call the national referral service listed below:
- Institute of Inspection, Cleaning & Restoration Certification (IICRC) (WA) - 800-835-4624
- Steamaway International, 4550 Jackson St., Denver, CO 80126 800-447-8326
* Must specify hot water extraction cleaner (truck-mounted preferred)
** Must specify commercial application
RECOMMENDATIONS FOR IN-HOUSE MAINTENANCE
If you decide that cleaning by in-house personnel is best, here are some guidelines to follow. For a good reference describing carpet cleaning and the hot water extraction method specifically, read the Carpet Cleaning Standard (S001-1991) by the IICRC.
- Before beginning steam cleaning, thoroughly vacuum the area to be cleaned to remove as much dry soil as possible. Use a pile lifter if necessary in high traffic or heavy soiled areas.
- Pretreat the heavily soiled areas and traffic lane and wait the recommended time before cleaning. Although it is advisable to minimize the use of solvents, many traffic lane cleaners do contain some solvents to help remove the stubborn oily dirt often found in traffic areas. A small area should be treated and the liquid extracted before the traffic lane cleaner dries.
- Use a detergent with a pH of less than 10, preferably near 9, and with a minimum of non-sticky residue. The attraction between the detergent and the particles of soil and oil is critical to the clean-ing process. However, the detergent residue continues to attract these particles even after drying. Increasing the amount of detergent beyond the recommended level does not greatly increase cleaning performance, but makes the complete removal of detergent more difficult. Because build-up of detergent residue is the most common cause of accelerated resoiling complaints, do not use extra. StaticWorx does not recommend the use of cleaning agents withoptical brighteners.
- Avoid overwetting the carpet. This is controlled by a combination of proper equipment and operator training.
- Do not use any silicone-based anti-soil treatments on carpet. The only anti-soil products approved for use as needed are formulated with either Dupont’s Teflon or 3M’s Scotchgard.
- Reduce drying time by using several fans or air movers to move air across the carpet, in combination with a dehumidifier or air conditioner to pull moisture out of the air. Carpet should be dry within twelve hours; even less is better.
All maintenance procedures mentioned thus far have been planned; spot and stain removal is the reaction to an unplanned incident. Therefore, it is desirable to have the needed materials handy by planning ahead of time. Professional carpet cleaning companies have spot removal kits available in convenient carrying cases that contain all the necessary materials.
Remove as much of food spills as possible by scraping gently with a spoon or dull knife. Absorb wet spills as quickly as possible by blotting with white paper or cloth towels. Always blot, never scrub or rub abrasively, as a fuzzy area may result. When blotting, work from the outer edge in toward the center of the spot to avoid spreading the spill and enlarging the problem. Always follow spot removal with a water rinse to remove the sticky residue from the spotter; the residue can cause rapid resoiling. There are spotting extractors that work well for the rinse-and-extract method. Always draw out the remaining moisture with several layers of white towels weighted down on the spot.
- WATER SOLUBLE STAINS - Absorb as much as possible with white towels. Blot the affected area with more towels dampened with cool water until no more color transfers to the towels. If any of the stain remains, use a detergent solution of 1/2 teaspoon (no more) of CLEAR, NON-BLEACH liquid hand dish washing detergent to a quart of water in a clean spray bottle OR use a general purpose spotter with a pH less than 10. Spray lightly onto the spot and blot repeatedly with white towels. Rinse thoroughly by spraying with clean water, and then blot or extract. Do not use too much detergent because the residue will contribute to rapid resoiling.
- As in A, but BEFORE using the detergent, apply a solution of household ammonia (one tablespoon ammonia to one cup water) to a white towel and blot onto spot OR use an alkaline spotter rather than the detergent.
- GREASE - For oily or greasy spots, blot with white towels to remove excess. Apply a solvent (designed for grease removal) to an absorbent towel and continue blotting. Use sparingly and do not pour or spray on the carpet.
DO NOT USE FLAMMABLE SOLVENTS. Follow up with “A” procedure.
ShadowFX Static-dissipative (SC) Carpet Tile Collections
Looking for easy installation of Staticworx ESD Carpet Tile over your bare access floor panels?
ShadowFX SDC with TacTiles® is your solution.
- Installation economy - no adhesive required
- Guaranteed to meet all ESD standards for any application
- ShadowFX carpet tiles with dissipative backing are grounded upon contact with metal panels
Carpet tiles are easily lifted and replaced
With its simple, subtle texture and diversity of color options, Shadow FX SDC Solids is a popular choice for many styles of interior. It’s also ideal for mixing and matching with other Shadow FX SDC carpet tiles, to create accents, inserts, borders or checkerboard effects – a really useful, versatile tool for designers.
After two or three years of use, carpet tiles exposed to chair casters and heavy traffic used to be prone to pile crush, making them look different from adjacent tiles. The main factor contributing to this problem was the pattern designs used in typical ESD carpet tile. All of these systems were either a solid pattern with slightly mottled colors or linear patterns with directional lines. Because carpet tiles appear seamless, like one large continuous floor, worn areas would stick out like a coffee stain on a white shirt.
The solution: Learning from nature.
Based on biomimicry - the study and imitation of nature’s best ideas to solve human problems – Staticworx ShadowFX static-dissipative (SD) carpet tiles mimic the organic design of nature. Tiles vary in patterns and colors within one style and colorway - all but eliminating the ability to observe pile crush or other forms of wear between tiles.
Because there’s no need to worry about matching dye lots, you need less attic stock and selective replacement is more effective. Replacement tiles are almost indistinguishable from older - original - tiles in the same installation.
Non-directional Installation for Less Installation Waste
ShadowFX SDC Patterns and Cubic Collections offer the added benefit of non-directional installation, meaning that tiles can be laid in any order or orientation. With no set pattern to maintain and no need to align tiles in a certain direction, there is significantly less installation waste. In fact, the average ShadowFX non-directional installation produces only 1.5% waste versus an average of 14% for other carpet styles. That means more of your floorcovering investment is on your floor, not in a dumpster.
And the best part, ShadowFX carpet tiles can be installed without glue, as a floating floor over any hard surface.
In sophisticated tones with threads of complementary colors in varying widths, our Parks Series carpet tile puts an earthy twist on classic linear design. A low-profile face uses less material for a tailored, upscale aesthetic.
Like the stately summits of Vermont, our Peaks series carpet tile combines natural beauty with zen-like tranquility. Elegant in pattern and texture, with colorways in both warm and cool tones, our Peaks collection gives you a floor with dimension, functionality, and character.
Simplicity Meets Style
Treez, our latest ShadowFX carpet tile collection, marries timeless style with the simplicity in nature. Tufted, textured loop construction adds dimension, creating a look as natural and stately as the bark on a tree. As appealing and comfortable in an uptown financial services space or high-tech lobby as in a workhorse application such as a data center or manufacturing facility.
ShadowFX SDC Chenille Warp Carpet is a tufted patterned level tip-sheared pile carpet tile, with SD backing. The pile material is made from recycled solution-dyed nylon. The fundamental aesthetic of Chenille is stripes which have been interpreted in a bold and textural way without relying on heavy face weight. Shadow FX Chenille Warp is available in colorways. The tiles can be installed in a variety of ways including quarter-turn, ashlar, brick fashion and parquet, with the potential to provide an unconventional appearance.
Linear precision, softened by texture and offset shapes.
As its name suggests, Furrows II has a resilient patterned loop pile carpet, reflecting the linear regularity of ploughed fields. Its textured, structured loop pile creates the three-dimensional impression of an aerial view of a cultivated landscape.
Designed for heavy contract performance, ShadowFX Furrows II maintains its distinctive appearance even in high-traffic areas. Pile yarn and backing contain pre-consumer recycled material, minimizing environmental impact.
Built to withstand heavy traffic and abuse and designed to address the most stringent static control requirements - making Vermont Slate ideal for any application from electronics manufacturing to labs to 24/7 critical environments.
Staticworx Vermont Slate carpet-tile collection provides the durability and high performance you expect from Staticworx floors in a design that transports you to the mountains of Vermont. Warm, monochromatic earth tones promote a peaceful environment, inspiring creativity and a sense of wellbeing and connectedness.
The rock-like etchings in our Vermont Slate carpet tiles flow seamlessly across the surface of the floor in a non-directional or monolithic installation. Merge-ability enables mixing dye lots and saves money by allowing you to add new or replace worn or damaged tiles without worrying about dye lot compatibility.
- Mergeable design - eliminates worry about matching dye lots
- No fade – solution-dyed yarn prevents fading
- Non-directional install method – easy to install and replace
- Durable – rated for high traffic
- Superior static control performance – meets the most stringent ESD standards including ANSI/ESD S20.20 and IEC 61340-5-1:2016*
- Lifetime warranty for static control.
- Static dissipative – meets standards for electronics manufacturing, telecom and government spaces**
ShadowFX Planx offer a more expressive visual vocabulary.
Our 25cm x 1m Shadow FX ESD Planx™ bring new proportion and scale to carpet tile, giving you power to create fresh, exciting floor designs. The scale and directionality of Shadow FX ESD Planx creates floors that better reflect the geometry and flow of the surrounding space.
Planx™ or squares, our tiles all work together.
Use square tiles with contrasting Skinny Planks for large-scale tile patterns, provide wayfinding cues, or for work and activity zones. And this is just the beginning!
Staticworx modular carpet tile and Planx work together in any combination, giving you a carpet tile design platform with unparalleled options.
A shape that’s better at hiding seams.
Want the benefits of carpet tile without the look of carpet tile? Use Shadow FX ESD Planx, same style and color, laid in an ashlar pattern. They’ll blend near seamlessly across the floor, giving you the benefits of modularity and the continuous look of broadloom.
A soft hard surface.
Love the look of wood plank flooring? Think luxury vinyl plank flooring is stunning? Patterns—like herringbone or ashlar—give ShadowFX Planx the visual appeal of other plank floors, with the patterning possibilities. You also get a floor covering that’s soft, quiet and much more economical than hard surfaces.
With StaticWorx ESD flooring, you never have to choose between performance and aesthetics. Our beautiful, high quality ESD carpet tile, vinyl, EC rubber tile and sheet goods, and ESD epoxy floors are as beautiful as they are functional.